Aluminum manufacturing process

Aluminum fabrication is the manufacturing process that transforms aluminum extrusions into finished parts suitable for your application. Star utilizes a variety of procedures and techniques to configure aluminum profiles by cutting, bending, deburring, welding, machining and forming to assemble your final product. Aluminum alloys offer unparalleled advantages over other alternative materials, allowing our team to manufacture a variety of product types.

Aluminum’s unique properties

Aluminum is lightweight, durable, malleable, and versatile enough to be used in many different applications across a variety of industries. Aluminum has excellent mechanical properties, is easier to process, and generally has a higher strength-to-weight ratio.

Design your aluminum fabrication project

Whether you come to Coyo with a complete manufacturing print or just an idea, we will work with you to realize your manufacturing and design requirements. We utilize computer-aided design (CAD) and computer-aided manufacturing (CAM) programs to help create and execute your manufacturing needs.

Custom aluminum parts manufacturing

Our team of experts evaluates your project and determines the best tooling and processing methods needed to effectively meet the requirements. Our manufacturing facility is equipped with some of the most advanced manufacturing equipment and machinery.

Aluminum extrusion finishing and complete assembly

The final step in the aluminum manufacturing process is to verify that the manufactured part meets specifications and is ready for use. We ensure manufactured parts meet required specifications through meticulous inspection, including creating custom measurements where necessary to ensure fit and function of each part. Additionally, we have the capability to provide finishing and assembly services such as powder coating, anodizing and wet painting.