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Coyo Custom Aluminum Extrusions, a leading supplier of high-quality aluminum profiles tailored to your exact specifications. Our experienced team is dedicated to providing top-notch services and solutions to meet the diverse needs of our customers. With state-of-the-art equipment and advanced extrusion technology, we are able to deliver custom aluminum extrusions of any shape, size, and finish, ensuring consistent quality and dimensional accuracy.
We understand that each customer has unique requirements, which is why we take the time to listen to your needs and work with you to create a customized solution that fits your specific application. Our commitment to excellence and customer satisfaction sets us apart from the competition and makes us a trusted partner for your custom aluminum extrusion needs.
At Coyo Custom Aluminum Extrusions, we are proud to offer a wide range of design possibilities, from simple to complex shapes, and we are committed to providing the highest level of customer service. Contact us today to learn more about how we can help you with your custom aluminum extrusion needs."
As a premier custom aluminum extrusion manufacturer, we use proven design practices to design the perfect aluminum extrusion profile for every application. As a valued customer, we will work closely with you to ensure your short (or long) run order is efficiently completed using the best engineered solution and aluminum alloy for the application. This saves you time and money, helping your project stay on schedule and within budget.
Guangdong Coyo Precision Machinery Manufacturing Co., Ltd. is a national new technology enterprise specializing in the production of industrial aluminum profiles and extension products, integrating research and development, design, extrusion and processing.
The main products of the company are various grades of high precision industrial aluminum alloy profiles, pneumatic bus bus, bus communication valve island, optical and visual lens module, electric cylinder and linear module, medical instrument module and so on. Products are widely used in automotive, packaging, lithium, 3C, optics, medical and other intelligent equipment automation production line.
Pneumatic solenoid valve bus-plate, bus valve island, bus communication valve island in the same industry in the domestic quality, type, market share have a considerable position.
Custom aluminum extrusions refer to the process of creating aluminum profiles or shapes that are tailored to specific customer requirements. This process involves shaping aluminum alloys into various cross-sectional shapes, such as T-shaped, L-shaped, U-shaped, or even more complex designs, through the use of an extrusion press. Custom aluminum extrusions are commonly used in various applications, such as construction, transportation, electronics, and many others, due to aluminum's lightweight, durability, and corrosion resistance.
The custom aluminum extrusion process typically involves the following steps:
Design: The customer provides the specifications and drawings of the desired aluminum profile, including dimensions, tolerances, and surface finish.
Tooling: A custom die is made to match the desired profile shape.
Extrusion: The aluminum billet is heated and fed into the extrusion press, where it is shaped by the die into the desired profile.
Cooling: The extruded aluminum profile is cooled and solidified.
Cutting: The extruded profile is cut to length according to the customer's specifications.
Finishing: The surface of the extrusion can be subjected to various finishing operations, such as anodizing, painting, or polishing.
Custom aluminum extrusions provide a cost-effective and efficient solution for producing complex shapes, as well as ensuring consistent quality and dimensional accuracy. They offer a wide range of design possibilities, making them suitable for various industries and applications.
Aluminum extrusions are corrosion resistant and have a high strength-to-weight ratio, making them ideal for industrial and commercial structural or architectural applications. The ductility and flexibility of aluminum alloys provide design capabilities for a wide range of applications. Additionally, aluminum extrusions are durable and malleable, making them suitable for a variety of manufacturing and engineering purposes.
Other advantages of aluminum extrusions include:
high strength
light
Conduct heat and conduct electricity
non-magnetic
preservative
Can be painted, polished, plated or anodized
cheap tools
Eco-friendly and recyclable
The aluminum extrusion process is a manufacturing method that transforms aluminum alloy into specific shapes and cross-sectional profiles. Here's how it works:
Design: The customer provides the specifications and drawings of the desired aluminum profile, including dimensions, tolerances, and surface finish.
Tooling: A custom die is created based on the design specifications. The die is a metal block that has the inverse shape of the desired aluminum profile.
Extrusion: The aluminum billet, a solid rectangular block of aluminum alloy, is heated to a temperature high enough to make it pliable. The heated billet is then fed into the extrusion press, where it is shaped by the die into the desired profile. The pressure from the press pushes the aluminum billet through the die, creating the desired shape.
Cooling: The extruded aluminum profile is then cooled to solidify it. The cooling process can be done through air cooling or water quenching.
Cutting: The extruded profile is then cut to the desired length, typically with a saw or a cutting press.
Finishing: The surface of the extrusion can be subjected to various finishing operations, such as anodizing, painting, or polishing, depending on the customer's specifications.
The aluminum extrusion process is a cost-effective and efficient way to produce aluminum profiles with consistent quality and dimensional accuracy. The process allows for a wide range of design possibilities, making it suitable for various industries and applications.
Aluminum extrusions have a wide range of applications in various industries, including:
Construction: Aluminum extrusions are commonly used in construction for window frames, door frames, curtain wall systems, handrails, and more.
Transportation: Aluminum extrusions are used in the automotive and aerospace industries for structural components, such as chassis, engine parts, and airframes.
Electronics: Aluminum extrusions are used in the electronics industry for heat sinks, which help to dissipate heat from electronic components, and for housing and enclosures for electronic devices.
Consumer goods: Aluminum extrusions are used in the production of consumer goods, such as bicycles, furniture, and sports equipment.
Industrial equipment: Aluminum extrusions are used in various types of industrial equipment, such as conveyors, machine frames, and material handling equipment.
Renewable energy: Aluminum extrusions are used in the renewable energy industry, such as in the production of solar panels and wind turbines.
Due to its lightweight, durability, and corrosion resistance, aluminum is a popular material for a wide range of applications and its extrusion process provides a cost-effective and efficient solution for producing complex shapes.
Some of the basic steps in the aluminum extrusion process are outlined below:
Extrusion log
The extrusion log is an alloy cylinder up to 72 inches long, which serves as the raw material for extrusion.
Preheating
The logs are loaded into a furnace and heated to 900 °F. This is hot enough to soften the aluminum alloy but not cause it to lose its cylindrical shape.
Extrusion process
The extrusion log is then loaded into the extruder machine, where a hydraulic ram forces the log through a shaped opening in a die.
Quenching
The log is immediately cooled using water, allowing the operators to precisely control the rate of cooling.
Stretching, Cutting, and Aging
The extrusions are then stretched to correct any shape deformities. The extrusions are then cut to a determined length and aged in an oven to reach the desired hardness.
Aluminum Surface Finishing
The pieces can then be run through a finishing machine to debur the extrusions, soften any sharp edges, and provide a surface ready for coating.
We offer custom solutions for precision aluminum products to meet the unique needs of our customers.
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