At Coyo, we focus on working with our customers to develop cost-effective engineered materials solutions. Our ability to supply a wide range of custom aluminum profiles means you have a virtual one-stop source for machined, painted and anodized products.
Our experienced team of extrusion experts will work with you to design the best engineered solutions for applications in markets such as construction, construction, energy, electrical industrial equipment, lighting and various consumer durables markets.
Aluminum extrusion is a versatile, heat-dependent process used to shape aluminum alloys into unique cross-sectional profiles. T-slot aluminum and aluminum angles are the two most common aluminum extrusions, but custom molds can be created for unique applications.
Choosing the right extruded aluminum alloy
When selecting the type of aluminum alloy for extrusion, formability and workability, weldability, machinability, corrosion resistance, heat treatability, material strength and end-use application must be considered.
Alloy 1000 Series
This series is an excellent choice for applications requiring high formability, weldability, and corrosion resistance. However, the 1000 series does not respond well to heat treatment and has low strength. Typical uses include metal spinning and general fabrication.
Alloy 2000 Series
The 2000 series, on the other hand, offers high strength. The grades within this series are often used in the production of complex parts, since the 2000 series offers a high degree of machinability. Also, its strength-to-weight ratio makes it ideal for aerospace applications. However, these aluminum alloys provide low weldability and corrosion resistance.
Alloy 3000 Series
The 3000 series is the most popular. These alloys contain manganese and aluminum that is 20% stronger than the 1000 series while still maintaining commercial purity. The 3000 Series is commonly used in equipment in the food and chemical industries as well as general manufacturing.
Alloy 5000 Series
The 5000 series is most commonly used in marine environments due to its extremely high corrosion resistance. These alloys are unresponsive to heat treatment but possess a considerable degree of weldability, formability, and strength.
Alloy 6000 Series
Series 6000 is most commonly used in structural and construction environments because of its ease of welding. It can also be anodized, allowing for a variety of surface finishes. This series is typically used in hardware and coupling applications.
Some basic steps of the aluminum extrusion process are outlined below:
extruded log
Extruded log is alloy cylinders up to 72 inches long that serve as the raw material for extrusion.
preheat
Load the log into the furnace and heat to 900 °F. The temperature is high enough to soften the aluminum alloy but not cause it to lose its cylindrical shape.
extrusion process
The extruded log is then loaded into an extruder, where hydraulic rams force the log through a formed opening in the die.
Quenching
The logs are immediately cooled with water, allowing the operator to precisely control the cooling rate.
Stretching, cutting and aging
The extrusion is then stretched to correct any shape distortion. The extrusions are then cut to defined lengths and aged in an oven to achieve the desired hardness.
Aluminum surface finishing
The parts can then be run through a finishing machine to deburr the extrusion, soften any sharp edges, and provide a surface ready for coating.
Automotive – Electric Vehicles
Durable consumer goods
Building and Construction
Building wall panel system
Pools and Pool Decoration
Showcase
Utility vehicles and recreational vehicles
Trailer behind
Truck trailers and bodies
Clean rooms and air filtration
Cabling and lighting applications
Outdoor enclosure
Heating and air supply
Indoor glass wall
Garage Door
Awning
We offer custom solutions for precision aluminum products to meet the unique needs of our customers.
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