Based on years of experience designing and producing our own line of aluminum products, Coyo has the aluminum systems expertise and extensive knowledge needed to provide custom aluminum extrusions to our customers. From design to delivery, Coyo's team of experts can guide you through the process to meet your custom aluminum extrusion needs.
Extruding aluminum involves the design and cutting of the dies or tools used to convert the aluminum block into the desired profile. The extrusion process is particularly useful for creating complex cross-sections with smooth surface finishes. In the window and door framing industry, this process is commonly used to create custom rails, frames, rails and vertical frames.
Cost-effective compared to other production methods
Lightweight, strong and flexible
Corrosion and rust resistant
Products made to within precise dimension tolerances
Complex shapes possible without the need to join parts
Fabrication into almost any shape
Uniform quality in large production runs
Easy shaping for assembly with other parts
Variety of finishes possible
With our depth of experience in designing and creating our own products, Coyo is well-placed to bring your custom extrusion into reality. Our expert staff can guide you through the extrusion process to deliver your custom profile products exactly as designed.
We are able to offer value-add services throughout the process from 3D print outs for verification through to specialised final finishes. Through our Coyo sourcing and solutions division we can assist across all stages of the custom extrusion process from production design and assistance through to product manufacture and packaging.
Custom Aluminum Custom Extrusion Process Design Process - Based on the intended use of the aluminum extrusion, design a die around the profile of the extrusion. Your aluminum part may require consideration of some design considerations, such as wall thickness and tolerances. Our in-house design and technical team prepares CAD drawings for you.
Die Cutting
Once the drawing is approved, we will provide you with a non-tooled sample.
Batch Production
The extrusion process is just like extruding Peradol from a Peradol press. Of course, it is much more complicated than extruding aluminum from a tube with your fingers. Various shapes can be produced according to your requirements.
Distribution
We offer standard product lead times, but can often offer shorter lead times if demand is urgent. ullrich also offers unparalleled national supply chain and distribution opportunities through a national footprint of 46 branches throughout Australia and New Zealand.
Value Added Processes
Powder coating, anodizing and light machining including drilling, cutting, deburring, punching and machining.
Wall Thickness
The thinner the section, the more difficult it becomes to extrude with accuracy.
Alloy and Temper
Is the product to be formed or shaped? Softer aluminium alloys may be required as compared to a structural or marine aluminium alloy. Temper is also important.
Aluminium Alloys recommended are 6060, 6063, 6106, 6061 and 6082.
Tempers recommended are F, O,T1, T4, T5, T591 and T6.
Tolerances should be considered for componentry and end use.
Surface Treatment such as anodising and powdercoating should be considered if the aluminium extrusion is to be used in a marine application, airborne contaminants and warranty specific applications.
The finished length of the product needs to be considered for travel.
We offer custom solutions for precision aluminum products to meet the unique needs of our customers.
View MorePrecision aluminum products are manufactured to the highest standards of accuracy and consistency.
View MoreWe offer a wide range of precision aluminum products to meet the specific needs of our customers.
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